Proven design and technology come together in this beautiful pellet stove, the 5040E. Perfect for moderately sized homes or condos, this freestanding pellet stove blends energy efficiency and high-end features, delivering up to 40,000 BTUs of heat for spaces up to 1,800 sq. ft. A generous 45 lb. hopper holds enough premium wood pellets to deliver up to 40 hours of continuous burn time on the lowest setting, reducing the frequency of refills. A digital control board offers four selectable heat ranges plus on/off and ultra-low burn modes for precise, customized heating performance, and the included IR remote lets users adjust heat settings from across the room. Wired thermostat compatibility allows a hardwired wall thermostat to be connected for automated temperature management, letting the stove operate in a high/low T-Stat mode for consistent room comfort. Automatic electric ignition uses a built-in electric heating element to ignite pellets at the press of a button, eliminating the need for matches, lighters, or kindling. The unit includes air wash glass and a 120 CFM blower, achieves a 75% efficiency rating, and is EPA certified.

How The US Stove 5040E Compares To The Ashley AP5780E And Golden Eagle GE100E

Homeowners evaluating how to heat a moderately sized home usually face this question: should I choose this 5040E for solid, everyday pellet heating up to 1,800 sq. ft., step up to the Ashley AP5780E for a similar hopper size with more decorative styling, or go with the Golden Eagle GE100E for a much larger hopper and longer burn times in a bigger space.

Here's the honest comparison:

Feature US Stove 5040E Ashley AP5780E Golden Eagle GE100E
Coverage Up to 1,800 sq. ft. Up to 2,200 sq. ft. Up to 2,200 sq. ft.
Heat Output Up to 40,000 BTUs Up to 48,000 BTUs Up to 47,000 BTUs
Hopper Capacity 45 lb. hopper, up to 40 hours burn time 46 lb. hopper, up to 32 hours burn time 120 lb. hopper, up to 3 days burn time
Control Options Digital control board with 4 heat settings, IR remote, wired thermostat compatible All digital control system with temperature readout and remote Advanced digital control panel with built-in safety diagnostics, IR remote
Aesthetic Standard freestanding pellet stove design Slim line design with curved black sides and flat black accents Utility-focused design prioritizing capacity
Best Suited For Moderately sized homes or condos up to 1,800 sq. ft. wanting reliable everyday operation Tighter spaces needing more heat output in a modern, slim footprint Larger spaces wanting maximum hopper capacity and minimal refueling

Why The US Stove 5040E Is Worth The Investment

This isn't just a basic pellet stove, it's a genuinely well-rounded heating appliance, giving homeowners in moderately sized homes and condos four heat settings, wired thermostat compatibility, and automatic ignition without paying for capacity beyond what a smaller home actually needs.

The 5040E specifically addresses the needs of homeowners heating up to 1,800 sq. ft. who want dependable, everyday pellet stove performance with precise heat control rather than the largest possible hopper or the most decorative design.

Turns Everyday Heating Into A Precisely Controlled Process. A digital control board with four selectable heat ranges, plus on/off and ultra-low burn modes, lets homeowners fine-tune comfort exactly to conditions, while wired thermostat compatibility allows the stove to run in a high/low T-Stat mode for consistent room temperature.

Built For Efficient, Clean-Burning Heat

  • Delivers up to 40,000 BTUs, heating spaces up to 1,800 sq. ft.
  • Achieves a 75% efficiency rating, warming a home for nearly two days on a single load
  • EPA certified for cleaner, more efficient burning

Engineered For Everyday Convenience

  • Automatic electric ignition eliminates the need for matches, lighters, or kindling
  • A 45 lb. hopper provides up to 40 hours of continuous burn time on the lowest setting
  • Air wash glass and a 120 CFM blower keep the viewing glass clear and heat evenly distributed

Real Savings

  • Wired thermostat compatibility can help maintain consistent comfort without manual adjustment throughout the day
  • A 45 lb. hopper reduces the frequency of refueling compared to smaller-capacity pellet stoves
  • A 3 year firebox warranty and 1 year parts warranty reduce the risk of costly early replacement
  • Free shipping and no sales tax through Summit Forge Supply keeps the total cost down compared to buying elsewhere and paying tax and freight separately

The Bottom Line Homeowners heating moderately sized homes or condos who want reliable, precisely controlled pellet heat don't need to pay for the larger capacity of the Golden Eagle GE100E or the added styling of the Ashley AP5780E. The US Stove 5040E is built with four heat settings, wired thermostat compatibility, and automatic ignition, so it delivers dependable everyday heat up to 1,800 sq. ft. For anyone heating a moderately sized home with precise, hands-on control, this is the stove built to make it easy.

Features


  • up to: 1,800 sq ft
  • Up to: 40,000 BTUs
  • up to: 45 lbs hopper capacity
  • up to 40 hrs
  • Remote
  • Non Catalytic
  • 40000 Maximum BTU
  • Blower Included
  • Automatic Ignition
  • Black with Metal Fleck Finish

Additional information

Weight 195 lbs
Dimensions 25.6 × 29.9 × 25.2 in

 

Do you have videos on Pellet Stove Repairs?

Yes, please use this link to see the full list of repair videos Pellet Stove Repair Videos

Can I install a wall thermostat?

Yes, however, it must be a wired thermostat.  The control boards do not accept wireless or smart thermostats.

Is there another model that ends in “W”? What the difference?

The models ending in W has Wi-Fi capabilities. This allows you to control the stove using the USSC App. The model without the W comes with a remote control that works with an IR sensor on the stove.

Can it exhaust through the ceiling?

Yes, it can be exhausted through the ceiling. Refer to the owners manual with installation recommendations.

Do you offer installation?

We recommend using an NFI Certified Installer.

Will my stove shut off when the desired temperature is met in T-Stat mode?

No.  These control boards are designed to be a High/Low thermostat mode rather than an ON/OFF.  This means that the control board will operate between heat range 1 and the setting that the control board is set to.  For example, if you have the control board set on heat range 3 and are running the stove in T-Stat mode the heater will run on heat range one any time that the temperature is sufficed, and it will run up to setting 3 anytime the thermostat is calling for heat.  If the Thermostat isn’t calling for heat, the stove will still run on the lowest setting, so this means that it is possible that it can exceed the setpoint temperature.

Why is my Wi-Fi control board flashing all the time?

This is likely due to the hopper fuel sensor. This is intended to indicate that the hopper fuel is getting low, however, this can also mean that the sensor just needs to be recalibrated.  This is a simple task.  You will just need a small flat head screwdriver to turn the small brass screw on the fuel sensor located on the back of the hopper.  Turn it clockwise slowly until the control board stops flashing when there are pellets in the hopper.

How often should I shut the stove down and clean the burn pot out?

This depends on how often you are running the stove.  It is recommended that the burn pot be emptied and cleaned before each ignition.  The burn pot should be inspected daily if you are continually using it to see if it needs to be cleaned.

What type of pellets should I be using?

We recommend only using PFI certified premium hardwood pellets.

Can I burn corn, coffee pellets, or other fuels in my pellet stove?

No. These stoves are designed and tested to specifically burn only wood pellets.

Do I need a fresh air kit?

If you have a mobile home certified pellet stove installed in a mobile home, then a fresh air kit is required.  If you are in a newer build home it is also recommended. If you are in a home with a small area for makeup air or you are getting a poor burn, then it is also recommended that you use a fresh air kit.

What type of power backup can I get to use during a power outage?

We recommend a minimum of 1000w pure sine wave invertor battery backup for a short period of time. If you are using a generator, we recommend that it is 1000w inverter generator.

Why is my auger not turning?

• First check that the auger pin is connected and not broken. If it is broken, then there is likely an auger jam.
• Auger jam is a potential cause.  This typically occurs due to a buildup of pellets in the auger tube. If this is the cause, you can usually clean out the hopper and remove the jam and the heater will then work as it should.
• The hopper switch is another likely culprit, this can move over time to where it is not fully engaging and may just need to be slightly adjusted.
• An issue with vacuum can also cause this to occur.  Vacuum issues are typically a result of a dirty stove/flue pipe, leaking gasket, or improperly installed exhaust pipe.
– Start by making sure that all clean outs are clean and free of debris.
– Make sure that the venting is installed per the owner’s manual and is not clogged with debris or ashes.

Do these heaters get hot to the touch?

Yes.  Though some parts such as the hopper and the back of the stove should remain relatively cool, the front and sides of the stove will get extremely hot and will cause burns if touched.

5040E(i) Owners Manual (2025 Models or Newer)
5040 Owner’s Manual (2024 Models or Older)
US Stove | King | Ashley Wood & Pellet Stoves – Warranty

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